Specialty Material Handling

Industry-Leading
Plastics Manufacturing

DeKALB Molded Plastics is an industry-leading plastics manufacturer for rigid and bulk transport boxes. As an ISO 9001:2015 and NSBC Green Certified company, our services in structural foam material handling have earned the trust of our valued customers.

Since 1978, our team has developed firsthand experience while building the processes that made us grow and support innovative ideas.

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Expert Structural Foam Molding Processes

Behind every material handling application is a person with hands-on expertise actively engaging in the structural foam molding process – utilizing a foaming agent and base resin polymer melt to create a reliable low-pressure product. The low-pressure injection molding method produces parts that are 20% lighter than solid plastic parts, resulting in stronger, lighter parts that are great for shipping food, medical, textiles, and additional consumer and industry-related items.

DeKALB’s leadership has made the production of material handling products a collaborative and quality experience.

Our core capabilities include:

  • Unique handling applications for industrial components and hazardous materials
  • Process technology that allows low tool dollar investment
  • State-of-the-art surface enhancement technology
  • System development converting multiple parts into one seamless, low-cost application
  • Application development in parts that require vibration dampening