When it comes to manufacturing large, complex plastic parts, size and weight limitations often dictate design and production decisions. Traditional molding processes can struggle to balance strength, weight reduction, and cost efficiency, especially for oversized components. That’s where structural foam molding excels. DeKALB Molded Plastics has spent decades perfecting this process to deliver lightweight, rigid, […]
VIEW STORYSecondary operations – machining, fastening, welding, and finishing – can quickly drive up production costs and extend lead times. Every extra step in manufacturing adds labor, increases material waste, and introduces potential quality issues. Molded-in features eliminate these unnecessary operations by integrating critical design elements directly into the part during the molding process. For manufacturers […]
VIEW STORYAt DeKALB Molded Plastics, value-added services are at the core of how we streamline production and deliver high-quality results. Our focus on fabrication, painting, decorating, hot stamping, assembly, kitting, and inventory management simplifies supply chains, accelerates timelines, and enhances efficiency at every stage. By offering these essential services under one roof, we provide cost-effective solutions […]
VIEW STORYManufacturing large, complex plastic parts comes with its own set of challenges. From balancing material use and cycle times to ensuring consistent quality and aesthetics, traditional molding methods often struggle to meet modern demands efficiently. That’s where gas assist molding stands out as a game-changing process. At DeKALB Molded Plastics, we specialize in gas assist […]
VIEW STORYIn manufacturing today, the pressure to reduce material usage, weight, and environmental impact has never been greater. Manufacturers worldwide are asking the same questions: How can we create products that are lighter, use fewer resources, and still deliver exceptional performance? The answer often lies in structural foam molding. This innovative process makes it possible to […]
VIEW STORYChoosing the right manufacturing method for plastic parts can make or break a project. The process you select will influence cost, functionality, and overall performance. Traditional injection molding is a trusted option for producing thinner walled, high volume, and precise parts. However, structural foam molding offers unique advantages when larger, stronger, or more cost-effective components […]
VIEW STORYAt DeKALB Molded Plastics, our commitment to employee well-being goes beyond providing a safe and productive work environment. We understand that mental health is a crucial aspect of overall well-being, and since 2021, we’ve partnered with Crosswinds Counseling to offer robust mental health support to our employees. Prioritizing Mental Health Recognizing that some of our […]
VIEW STORYStructural foam molding is a game-changing process for manufacturing durable, high-quality plastic products. At DeKALB Molded Plastics, we leverage the unique advantages of structural foam molding to help our clients achieve better results, reduce costs, and improve product performance. So, what makes structural foam such a compelling choice? Let’s explore the key benefits that set […]
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