Engineering

An Engineering-Focused Structural Foam Molder

At DeKALB, our top priority is to enable you to be successful. We work with your team to develop a solution that maximizes the potential of your product, ensuring a design is optimized for performance. Our plastic processing expertise will ensure that your design results in a successful product application and product launch.

One of the numerous benefits of DeKALB plastics is the ability to incorporate many features into one part, eliminating a high part count. We always review plastic product designs for areas to incorporate functional enhancements and save on cost.

Specializing in structural foam molding, DeKALB recognizes the need to minimize tooling and part cost while protecting the parts’ functional needs. We will help you balance productivity, cost, and function.

NEED ENGINEERING SUPPORT? CONTACT OUR TEAM!

Engineering Services

  • Complete part design review
  • C.A.D. Finite Element Analysis (FEA)
  • Mold flow / Mold cool
  • Project optimization
  • Project management
  • Plastics tool design and build management
  • Material selection

Alternative Materials Conversion

Fiberglass

While fiberglass parts may serve well as prototypes, the structural foam molding process has many advantages: shorter cycle times than RTM or hand layup and greater consistency of mounting points, to name a few. Structural foam also provides a better fit for mating components, preventing catalysts from blooming out of the part and VOC production issues.

Metal

Although sheet metal has historically been an alternative to plastics, there are several areas where plastics can perform equally and at a lower price point. Multiple-part integration is just one example of the robust solutions available with plastics. Structural foam plastic parts can also be recycled at the plant of origin, proving it to be a superior process for producing your part.